OSHA Instruction CPL 2-1.22 September 27, 1996 Directorate of
Compliance Programs
SUBJECT: Logging Operations, Inspection Procedures and Interpretive
Guidance Including Twelve Previously Stayed Provisions
A. Purpose. This instruction establishes revised policies and
provides clarification to ensure uniform enforcement of the Logging
Operations Standard (29 CFR 1910.266). These policies and procedures have
been amended in part to clarify enforcement of the previously stayed
provisions of the standard.
B. Scope. This instruction applies OSHA-wide.
C. References. 29 CFR 1910.95, 29 CFR 1910.106, 29 CFR 1910.109,
29 CFR 1910.132, 29 CFR 1910.133, 29 CFR 1910.135, 29 CFR 1910.147, 29 CFR
1910.155, 29 CFR 1910.156, 29 CFR 1910.157, 29 CFR 1910.211, 29 CFR
1910.212, 29 CFR 1910.261, 29 CFR 1910.265, 29 CFR 1910.266, 29 CFR
1910.269, 29 CFR 1928.21, STP 2.22A CH-3 (Changes to the State Plan
Policies and Procedures Manual, February 27, 1990), CPL 2-1.19, Logging
Operations, Inspection Procedures and Interpretive Guidance, March 17,
1995, and CPL 2.103, Field Inspection Reference Manual (F.I.R.M.),
September 26, 1994, are referenced in this instruction.
D. Action. Regional Administrators and Area Directors shall
ensure that the general inspection procedures and clarifications in this
instruction are followed, that compliance officers are familiar with the
content of the new standard, and that they are aware of the expiration of
the administrative stay of 12 provisions of the standard, of the
corrections and technical amendments to the standard published September
8, 1995.
E. Federal Program Change. This is a Federal Program Change
which impacts State Programs.
1. The Regional Administrator (RA) shall ensure that this change
is promptly forwarded to each State designee using a format consistent
with the Plan Change Two-way Memorandum in Appendix A, State Plan
Policies and Procedures Manual (SPM).
2. The RA shall explain the content of this change to the State
designee as required.
3. The State shall respond to this change within 70 days in
accordance with paragraph I.1.a.(2)(a) and (b), Chapter III of the
SPM.
4. The State's acknowledgment shall include (a) the State's plan
to adopt and implement an identical change and (b) the State's plan to
develop an alternative, which is as effective, or the reasons why no
change is necessary to maintain a program which is as effective. The
State shall submit a plan supplement within six months in accordance
with I.1.a.(3)(c), Chapter III of the SPM.
5. The RA shall inform the State designees that this directive
incorporates the relevant provisions of the settlement agreement
concerning OSHA's logging operations standard that was recently signed
with the Equipment Manufacturers Institute (EMI).
6. The Regional Administrator shall review policies, instructions
and guidelines issued by the State to determine that this change has
been communicated to State compliance personnel.
F. Application. The standard applies to all logging operations
where trees are harvested regardless of the end use of the product.
Logging operations include, but are not limited to, the operations of
marking (i.e., marking danger trees in areas being harvested and marking
felled trees to be cut to length), debarking, yarding, chipping, felling,
limbing, bucking, loading and unloading equipment and personnel to, from
and between logging sites, and other operations associated with felling
trees and moving logs from the stump to the point of delivery. The
standard does not cover the construction or use of cable yarding systems
or the construction of roads or trails to logging sites.
G. Effective Date of Requirements. The effective date for the
Logging Operations Standard was February 9, 1995, except for certain
provisions listed below, which were stayed until August 9, 1995, and later
extended until September 8, 1995.
Provision: General Subject:
(d)(1)(v) (Foot Protection--but only as it relates to chain-saw
resistance of foot protection) (d)(1)(vii) (Eye and Face
protection--but only as it relates to face protection) (d)(2)(iii)
(Annual Review and Approval of First-Aid kit Contents) (f)(2)(iv)
(Machine Operation on Slopes) (f)(2)(xi) (Discharge of Stored Energy
from Hydraulic and Pneumatic Storage) (f)(3)(ii) (ROPS Criteria)
(f)(3)(vii) (Lower Portion of Cab Enclosure) (f)(3)(viii) (Upper
Portion Enclosure with Mesh) (f)(7)(ii) (Secondary Braking System--but
only as it relates to parking brakes stopping a machine or vehicle in
the event the primary service brakes fail) (g)(1) (Vehicle
Maintenance--but only as it relates to employee-owned vehicles) (g)(2)
(Vehicle Inspection--but only as it relates to employee-owned
vehicles) (h)(2)(vii) (Backcuts--but only as it relates to backcuts in
trees being felled by the Humboldt cutting methods)
H. Background. The old Pulpwood Logging Standard applied only to
the harvesting of trees to be used for pulpwood. The Logging Operations
standard expanded coverage to provide protection for all logging
employees, regardless of the end use of the forest product that they are
harvesting (e.g., saw logs, veneer bolts, pulpwood, or chips).
1. The Logging Operations standard includes various requirements
for the provision, inspection and maintenance of equipment (e.g.,
personal protective equipment, tools, vehicle requirements and
machines) used in performing logging operations. The standard
incorporates performance requirements that provide flexibility to
employers in developing safety and health programs to suit logging
operations in all regions of the country. The standard also requires
employers to provide training for each employee who has not been
trained previously.
2. The employer is responsible for ensuring that employees can
properly and safely perform the work tasks and properly and safely
operate the tools, equipment, machines and vehicles used in their
jobs.
3. The standard requires employers to maintain certification of
training which indicate the date of the training completion or, in the
case of previously trained employees, the date on which the employer
determined that prior training was adequate. In addition, the standard
requires each logging employee to have current first aid and CPR
training (e.g., certificate).
4. The Logging Operations standard addresses hazards unique to
logging operations in addition to hazards covered by other 29 CFR 1910
General Industry standards. It strengthened and clarified the
requirements of the previous standard. Compliance with this standard
will significantly decrease the number of injuries and fatalities
resulting from logging operations.
5. Many of the requirements included in the standard have been
directed at the most hazardous logging operations: felling, limbing,
bucking and yarding. Regional Administrators and Area Directors shall
ensure that inspections focus on these high hazard operations, giving
particular attention to observing whether safe work practices are
being followed in these operations.
I. General Inspection Procedures. Not all provisions and
paragraphs are included in the Directive. Refer to the Compliance
Directive for Logging Operations CPL 2-1.19 published March 17, 1995, the
Standard and its preamble published October 12, 1994, and the notice
correcting and amending the final rule published on September 8, 1995, for
further guidance on specific subjects and on additional topics not covered
here. The CSHO shall determine whether the following items are in
compliance with the revised standard.
J. Definitions and clarifications
1. Paragraph (c) - Definitions
a. Logging operations. This definition has been revised
to clarify that "marking" covered by the final rule includes only
marking that is done attendant to and at the same time as felling,
cutting and moving trees in a particular logging work site. Some
marking operations include marking danger trees and sizing and
marking felled trees to be cut to length. These particular marking
operation inform loggers working in the area or on the tract whether
and how to cut trees.
(1) Marking activities which take place in advance of and
separate from the tree harvesting are not covered by the final
logging rule. Incidental marking of danger trees or wildlife trees
at the same time tracts of land are being marked also is not covered
by the final rule because no tree harvesting is undertaken in the
area at this time. These preparatory activities do not involve the
hazards associated with logging operations.
(2) OSHA has revised the definition of logging operation to
express more accurately its intention that logging operations cover
the transportation of machines, equipment and personnel between as
well as to and from logging sites.
b. Definition of Machine. OSHA has revised the final rule
to clarify that airplanes or helicopters are not machines covered by
the new logging operations rule.
c. Vehicle. Vehicles covered by the final rule include
only those cars, buses, trucks, trailers, or semi-trailers owned,
leased or rented by the employer and used for transportation of
employees or movement of materials.
2. Paragraph (d) - General Requirements
a. Personal Protective Equipment. The final rule requires
that the employer provide, at no cost to the employee, appropriate
eye, face, head, hand and leg protection. The employer is not
required to provide logging boots for employees. The cost of logging
boots may be borne by employees. The employer must assure, however,
that logging boots, as well as all PPE provided by the employer, are
worn by employees and are in serviceable condition and meet the
requirements of paragraph (d).
b. Protective material may be damaged or destroyed in the course
of work (e.g., while stopping a chain saw). When only the outer
covers of the protective equipment have been penetrated, it does not
necessarily mean that the equipment is no longer serviceable.
However, where there are also cuts or tears in the protective
material of the logging boot or leg protection, such equipment is no
longer in serviceable condition. Such cuts and tears in the
protective material compromise the ability of the PPE to provide the
level of protection which is necessary. In situations where footwear
and leg protection cannot be repaired it must be replaced with PPE
which is serviceable.
(1) Paragraph (d)(1)(iii) - Gloves. OSHA has revised the
requirement that employees handling wire rope wear hand protection
to state that any type of gloves or hand protection is permitted
provided that it provides adequate protection against puncture
wounds, cuts and lacerations. Employers may provide employees with
cotton, leather or rubber gloves if such gloves provide the type of
protection required.
(2) Paragraph (d)(1)(iv) - Leg protection. Employees must
use leg protection constructed of cut-resistant material any time
they operate a chain saw. Chain-saw kickback and sudden cut-through,
which are major causes of chain-saw injuries, are not dependent on
whether the chain saw is used frequently or regularly by the
operator. OSHA believes that a feller, who operates a chain saw as a
regular part of the job, and a logging truck operator, who may
operate a chain saw occasionally or incidentally to operating a
vehicle, both face a significant risk of injury when using a chain
saw. As such, leg and foot protection are required whenever an
employee is operating a chain saw.
(3) Paragraph (d)(1)(v) - Cut-resistant foot protection.
Employers shall assure that foot protection worn by each employee
who operates a chain saw, including rubber, caulk-soled and other
slip-resistant boots, is chain-saw cut-resistant.
(a) Material is deemed to be "chain-saw cut-resistant" if it
either provides enough resistance to give the employee time to
react before the chain saw cuts through the boot material or jams
the flywheel and chains, thereby causing the saw to
stop.
(b) The chain-saw cut-resistant foot protection requirement
applies to all employees who operate a chain saw as a regular part
of the employee's job as well as incidental to the job. Based upon
the hazards to employees when they use a chain saw, OSHA requires
that all employees who use a chain saw be protected against foot
injury, regardless of the frequency of chain saw
usage.
(c) The foot protection requirement is expressed in
performance terms. Nothing in the final rule requires a specific
type of construction of protective footwear, such as steel-toed
logging boots. Steel-toed boots meeting the foot protection
requirements of ANSI Z 41-1991, "American National Standard for
Personal Protection-Protective Footwear," provide adequate
protection for the toe. However, if the logging boots do not have
material to protect the rest of the foot from the chain-saw cuts
they do not comply with the final rule. The final rule requires
that logging boots for chain-saw operators provide cut-resistant
protection for the foot, not just the toe. Employees are free to
use foot protection constructed with other cut-resistant material
to protect against chain saw cuts.
(4) Paragraph (d)(1)(vii) - Eye and Face protection. The
employer must assure that each employee who is at risk of eye and
face injury wear protection meeting the requirements of subpart I of
Part 1910. For example, some employees (e.g., machine maintenance
employees), may only need eye protection to guard against
injury.
(a) In other logging operations such as, but not limited to,
chipper operations, and cutting limbs, branches and spring poles,
face protection must be worn because there is a potential for
facial injury (e.g., flying wood, needles, and splinters; cutting
limbs and springpoles; moving through dense underbrush). For
operations such as chipping, face protection must meet the
requirements of subpart I.
(b) For chain-saw operations, logger-type mesh face screens
may be worn even though most logger-type mesh face screens do not
meet the requirements of Subpart I. They do not comply with the
referenced ANSI standards, ANSI Z87.1-989 or ANSI Z87.1-1968
because they are not able to pass the impact and penetration
resistance tests required by the ANSI standard. In chain-saw
operations however, there is not the same hazard of objects
hitting the face screen at a high speed or penetrating through the
mesh openings. Mesh screens provide adequate protection to keep
small limbs, branches, and saplings from poking the employee's eye
or cutting the employee's face when the employee is moving through
the woods, yet do not restrict vision in wet weather or fog up.
Face protection comprised of mesh screens is readily available in
the industry.
(c) Where both eye and face protection is necessary, and the
employee is provided with face PPE that protects both eyes and
face, the employee is not also required to wear separate eye
protection.
3. Paragraph (d)(2) First-aid kits
a. Paragraph (d)(2)(i) - Location of first-aid kits. OSHA
has revised the provision of the final rule specifying that
first-aid kits must be located at each active landing, and on each
employee transport vehicle. First-aid kits also must be readily
accessible to each work site where felling, limbing and bucking are
being done.
(1) Where one of these cutting worksites is located more than
one-half mile, under optimal conditions, from another worksite,
landing or employee transport vehicle, a first-aid kit must also be
provided at that worksite. In these situations, the first-aid kits
which are at the landing, on the vehicle, or at other worksites are
too distant to be considered immediately accessible.
(2) Where conditions are not optimal, such as steep or
mountainous terrain, very muddy terrain, heavy brush, or snowy and
icy conditions, first-aid kits cannot be as far as one-half mile
from a cutting area and still be considered immediately accessible.
Where such conditions exist or are reasonably anticipated, the
employer will have to evaluate their severity in determining whether
cutting operations need first-aid kits to be located closer to the
worksite.
b. Paragraph (d)(2)(iii) - Review of First-aid kits. OSHA
has amended the standard to indicate that annual review and approval
of first-aid kits by a health care provider is permitted but not
required by the standard. Each first-aid kit must contain at least
the items listed in Appendix A of the Logging Standard, which has
also been revised, as discussed below.
c. Appendix A to 1910.266 - First-Aid Kit Contents
(mandatory) The final rule specifies the minimum contents of
first-aid kits that employers must provide. The minimum content list
was developed in conjunction with OSHA's offices of occupational
medicine and occupational health nursing. The final rule has been
revised to delete tourniquets, recordkeeping forms, pens, and
diphenhydramine hydrochloride elixir or capsules (i.e., Benadryl)
from the mandatory appendix specifying required first-aid
contents.
The requirement that each first-aid kit contain blankets was
revised to indicate that each kit must, at a minimum, contain at
least one blanket. The final rule also requires that each first-aid
kit contain a splint. Examples of acceptable splints include wire,
inflatable and air splints.
d. Paragraph (i)(7)(i) - First-aid training. The final
rule requires that the employer assure that every employee
performing logging operations has first-aid and CPR training which
is current. Employers are not required to provide the training.
Employers are free to require, as a condition of employment, that
new employees have or obtain a first-aid and CPR training.
e. Paragraph (i)(7)(ii) - Frequency of first-aid
training. Employers must assure that each employee's first-aid
and CPR training remains current.
(1) The American Red Cross first-aid training program, which is
the most widely used program in the country, requires first-aid
training every three years and annual CPR training to maintain a
current certificate. The American Heart Association follows the same
requirements for maintaining current certification. The American
Medical Association also recommends following the training
procedures established by the American Red Cross and the American
Heart Association. In addition, States may have established minimum
requirements for first-aid training certification.
(2) While OSHA is aware that some States only require CPR
training every two years to maintain a current certification (e.g.,
Idaho) there are no States which permit CPR certificates to remain
current for a longer period. OSHA has revised the final rule to
conform its retraining requirements to the requirements established
by State regulations and organizations that provide first-aid and
CPR certification training programs. Therefore, as long as the
employer assures that each employee has current first-aid and CPR
training which meet State requirements or the requirements of
certifying organizations, the employer is in compliance with the
final rule. To reflect this clarification, OSHA deleted paragraph
(i)(7)(ii) of the final rule and redesignated paragraph (i)(7)(iii)
as paragraph (i)(7)(ii).
4. Paragraph (d)(5) - Environmental Conditions
a. The final rule requires that work terminate and employees
move to a place of safety when environmental conditions create a
hazard for an employee. OSHA has revised the final rule to indicate
that hazardous environmental conditions include strong winds which
may adversely affect the fall of a tree.
b. Fire is also identified as a hazardous environmental
condition. However, the standard, read in its entirety, does not
require employees to leave the area any time a fire starts. Other
requirements of the standard contemplate that an employee may be
called upon to put out a fire. However, if a fire were to start in
an area where there is no fire extinguisher or other equipment or
supplies which allow the employee to safely suppress it, the
employer would be responsible for assuring that employees are moved
out of the danger area. Likewise, where a fire, because of its size,
intensity or the conditions of the area, creates a hazard for an
employee who remains in the area, either to work or to attempt to
suppress the fire, the employer must also assure that employees are
removed from the area of danger instead of trying to extinguish the
fire. The standards on fire protection in Subpart L of Part 1910 and
not the Logging Operations standard govern the fighting and
suppression of fires at logging worksites.
5. Paragraph (d)(6) - Workareas
a. Paragraph (d)(6)(iii) - Working within visual or audible
contact. This provision of the final rule applies to each
employee working at a logging worksite, including watchmen and other
employees performing logging operations at remote logging worksites.
The final rule has been revised to indicate that the requirement
does not apply to vehicle operators who are not at the logging site,
but only to vehicle operators while they are at a logging
worksite.
b. Paragraph (d)(6)(iv) - End of workshift accounting of
employees. The final rule requires that the employer account for
each employee at the end of each workshift. The employer need not
personally conduct the actual end of shift accounting of each
employee, but may delegate this task. The employer remains
ultimately responsible under the standard for assuring that
employees are not inadvertently left in the woods.
c. The standard does not require employers to prohibit employees
from remaining at the work site after the end of the work shift to
engage in personal activities, such as hunting, camping, or cutting
fire wood for personal use. Rather, OSHA's intent is to assure that
no employee, particularly an injured employee, be inadvertently left
in the woods without assistance.
After the workshift has ended and the employer has ascertained
that the employee is done with work, including overtime work, and is
safely accounted for, the standard does not prohibit the employer
from allowing employees to remain in the area for personal
reasons.
6. Paragraph (d)(9)(i) Flammable and Combustible
Liquids
a. Paragraph (d)(9)(i) - Storage and handling of flammable
and combustible liquids. The standard requires that flammable
and combustible materials be stored, handled and transported in
accordance with the requirements of subpart H of Part 1910.
Subpart H permits Class IB liquids, which OSHA interprets as
including chain-saw fuels, to be carried in safety cans approved by
Underwriters Laboratories (UL) or Factory Mutual (FM). Safety cans
which are permitted under subpart H are further defined as
containers approved by a nationally recognized testing laboratory
(NRTL), which do not hold more than 5 gallons capacity, have a
spring-closing lid and spout, and are designed to safely relieve
internal pressure when subjected to fire exposure. This definition
is broad enough to include plastic safety cans, provided that such
containers are approved by a NRTL as meeting the other requirements
of the definition.
b. Paragraph (d)(9)(iii) - Machine Fueling. The Logging
Operations standard has been revised to permit diesel-powered
machines and vehicles to be fueled while idling, provided that
continued operation is intended and that the employer follows safe
fueling and operating procedures. OSHA is permitting this exception
because the hazard which this provision seeks to address, sudden
flash fires, is typically not present during fueling of
diesel-powered engines because diesel fuel has a higher flash point
than that of gasoline, and unlike gasoline its vapors do not evolve
as suddenly. Therefore, it is unlikely that a fire will erupt during
fueling of diesel-powered engines.
At the same time, however, OSHA is requiring that other
safe-fueling and operating procedures be followed during fueling of
diesel-powered machines. Employers must train employees in safe
practices during fueling. These include vapor containment, spill
prevention, and procedures the operator must follow before leaving
the machine cab to fuel the engine.
c. Paragraph (d)(9)(iv) - Starting Fires. OSHA has
revised the final rule to allow flammable and combustible liquids,
such as chain-saw and diesel fuel, to be used in certain conditions
to start a fire. OSHA believes that this flexibility will allow
piles of wood or slash to be burned when permitted by forestry
officials.
(1) However, the revised provision does not permit flammable and
combustible liquids to be used whenever a fire is needed. The
revised provision only permits such liquids to be used where the
employer assures that their use does not create a hazard for an
employee.
(2) Employers must train employees to know under what conditions
it is safe to start a fire with chain-saw fuel and in what
situations using fuel may create a hazard for an employee. For
example, using chain-saw fuel to start a fire in an enclosure is not
safe and is not permitted. There are other ways to start fires where
chain-saw fuel may create a hazard, for example, light-weight fire
starters made of sawdust and wax.
7. Paragraph (e) - Hand and portable powered tools
a. Paragraph (e)(2)(i) - Chain brakes. Each chain saw
placed into initial service after February 9, 1995 must be equipped
with a chain brake. In addition, each chain saw shall meet the chain
saw brake and other performance and safety requirements of the ANSI
B175.1 - 1991 "Safety Requirements for Gasoline - Powered Chain
Saws." No chain-saw kick back device shall be removed or otherwise
disabled.
A chain-saw manufacturer challenged the chain-brake provision
and requested the U.S. Court of Appeals for the Fourth Circuit to
stay the provision. The court denied the petition for review and
upheld the chain-brake provision. (Homlite v. OSHA, No. 94-2588,
Decided January 17, 1996)
b. Paragraph (e)(2)(iv) - Refueling chain saws. The final
standard has been revised to require that chain saws be fueled and
started at least 10 feet from any open flame or source of ignition
and fueling area. A 10-foot distance provides adequate ventilation
in both situations because outdoors, where constant air movement
dissipates vapors, it is unlikely there could be a concentration of
flammable vapors beyond 10 feet.
c. Paragraph (e)(2)(vi) - Starting chain saws. The final
rule requires that chain saws be started on the ground or where
otherwise firmly supported. The final rule has been revised to state
explicitly that drop starting chain saws is prohibited.
Nothing in the final rule prohibits an employee from standing
upright when starting a chain saw, provided that the employee has
firmly supported or secured the chain saw. For example, a chain saw
operator would be in compliance if he or she rested the chain saw
firmly on a log or other stationary item and started the chain saw
while standing upright.
d. Paragraph (e)(2)(xii) - Carrying chain saws. The final
rule requires chain-saws to be carried in a manner that will prevent
employee contact with the cutting chain and muffler. There are
devices currently available and used in the logging industry to
prevent cuts and burns while carrying a chain saw, including leather
and felt shoulder pads. These devices are not required by the final
rule.
e. Paragraph (e)(2)(xiii) - Retreating with chain saws.
The final rule has been revised to require that the chain saw be
shut off or the throttle released before the feller begins his
retreat. The feller is not required to remain next to the tree
waiting for the chain saw to idle down before retreating a safe
distance from the falling tree. Rather, as soon as the feller
releases the throttle, placing the machine into idle, he should
immediately move on the retreat path a safe distance from the
falling tree.
8. Paragraph (f) Machines
a. Paragraph (f)(2)(iv) Machine Stability - To maintain
stability, the employer must assure that each machine is operated
within the limitations imposed by the manufacture as described in
the operating and maintenance instructions for the machine.
There are many ways in which an employer can accomplish this
obligation. Manufacturers' operating instructions can be
incorporated into operator training programs. Compliance with these
operating instructions can be reinforced during regular safety and
health meetings, and through spot checks on employees' operating
performance.
b. Paragraphs (f)(2)(x) and (xi) - Machine shutdown
procedures. Paragraph (f)(2)(xi) of the final rule has been
revised to require that the hydraulic and pneumatic energy storage
devices that can move elements of a logging machine even after the
machine has been shut down must be discharged as specified by the
manufacturer.
Paragraph (f)(2)(x) of the final rule has been revised to
require that any time the operator leaves the machine cab brakes
must be applied, the moving elements must be grounded or secured,
and the transmission must be placed in the manufacturer's specified
park position.
c. Paragraph (f)(3)(i) - Protective structures for logging
machines. OSHA has revised the final rule to require that the
following logging machines placed into initial service after
February 9, 1995 have FOPS and/or ROPS: tractors, skidders, swing
yarders, log stackers, log loaders and mechanical felling devices,
such as tree shears or feller bunchers.
d. Paragraph (f)(3)(ii) - ROPS specifications. OSHA has
revised the final rule to require that logging machines manufactured
after August 1, 1996, be equipped with rollover protection
structures (ROPS) that are tested, installed and maintained in
accordance with the Society of Automotive Engineers (SAE) J1040,
April 1988, Performance Criteria for ROPS for Construction
Earthmoving, Forestry and Mining Machines.
(1) The final rule also requires that ROPS and FOPS, which are
required on logging machines placed into initial service after
February 9, 1995, must also meet the requirements of SAE J397, April
1988, "Deflection Limiting Volume - ROPS/FOPS Laboratory
Evaluation." The 1988 standard updated a 1979 SAE standard on
deflection limiting volume. There is no significant functional
difference between the criteria of the 1988 and 1979 SAE standards.
Therefore, ROPS and FOPS certified to meet the requirements of
either the 1988 or 1979 SAE standards shall be deemed to be in
compliance with the final logging standard.
(2) OSHA will collect and distribute a list of model numbers of
machines that will show, with respect to manufacturers who, as of
July of 1994, were making equipment not complying with the ROPS
requirements of J1040 April 1988, the last model number or serial
number on noncomplying equipment they manufactured or, if as of
August 1, 1996, they are still manufacturing such equipment, the
latest serial number of such equipment manufactured on or before
August 1, 1996.
e. Paragraph (f)(3)(vii) and (viii) Machine cab
enclosures. OSHA has revised the final rule to require that
logging machines manufactured after August 1, 1996, shall have cabs
which are completely enclosed, including entrances (paragraph
(f)(3)(viii). The machine cab may be enclosed either with mesh
material (with openings no greater than 2 inches (5.08 cm) at its
least dimension) or with other material(s), provided the employer
demonstrates that the alternative provides visibility and protection
from penetrating objects which is equivalent to mesh
material.
(1) For those logging machines manufactured on or before August
1, 1996, paragraph (f)(3)(viii) provides that such machines may
either comply with paragraph (f)(3)(vii) or be equipped with a
protective canopy for the operator which meets the following
requirements:
a. The protective canopy shall be constructed to protect the
operator from injury due to falling trees, limbs, saplings or
branches which might enter the compartment side areas and from
snapping winch lines or other subjects;
b. The lower portion of the cab shall be fully enclosed with
solid material, except at entrances, to prevent the operator from
being injured from obstacles entering the lab;
c. The upper rear portion of the cab shall be fully enclosed
with open mesh material with openings of such size as to reject
the entrance of an object larger than 2 inches in diameter. It
shall provide maximum rearward visibility; and
d. Open mesh shall be extended forward as far as possible from
the rear corners of the cab sides so as to give the maximum
protection against obstacles, branches, etc., entering the cab
area.
(2) If the cab enclosure or any other item is attached to a
ROPS, the attachment shall not affect the function or performance of
the ROPS.
(3) Materials that satisfy the performance criteria of the
Society of Automotive Engineers SAE J1084, April 1980, "Operator
Protective Structure Performance Criteria for Certain Forestry
Equipment" are deemed to comply with the Logging Operation
standard.
NOTE: OSHA intends the term "cab" to include any machine
operator station, even if it is not a total enclosure providing
weather and other protection.
f. The employer must assure that any machine used for logging
operations is in compliance with the other provisions of paragraph
(f)(3). For example, all machines used in logging operations must
have two means of egress. To the extent that any machine in service
does not have a second means of egress, the machine must be
retrofitted (e.g., replacing the stationary windowshield with a
hinged window to allow egress) or removed from service.
9. Paragraph (f)(7)(ii) - Machine brakes
a. Logging machines placed into initial service after September
8, 1995, must be equipped with three braking systems - service
brakes, secondary brakes that are sufficient to stop the machine in
the event the service brakes fail, and parking brakes.
b. Some older machines were manufactured with primary brakes,
but without secondary or parking brakes. OSHA is permitting these
older machines to remain in use, provided that the employer assures
the primary brakes are inspected and maintained at their designated
level of effectiveness (i.e., are sufficient to stop and hold the
machine and its rated capacity on the slopes over which it is being
operated).
c. Logging machines with braking systems meeting the following
Society of Automotive Engineers (SAE) or International Standards
Organization (ISO) standards are deemed to be in compliance with the
final rule, provided that the employer assures that such braking
systems are maintained in a serviceable condition:
SAE J1026, April 1990, "Brake Performance - Crawler Tractors
And Crawler Loaders"
SAE J1178, June 1987, "Braking Performance - Rubber Tired
Skidders"
SAE J1473, October 1990, "Brake Performance - Rubber Tired
Earthmoving Machines"
SAE J1178/ISO 11169, December 1994, "Machinery for Forestry -
Wheeled Special Machines - Vocabulary, Performance Testing, and
Criteria for Brake Systems"
ISO 11512, March 1995, "Machinery for forestry - Tracked
Special machines - Performance criteria for brake
systems"
ISO 3450, November 1985, "Earth moving machinery - Wheeled
machines - Performance requirements and test procedures for
braking systems"
10. Paragraph (g) Vehicles
a. Paragraph (g)(1) and (2) - Maintenance and inspection of
vehicles. OSHA has revised the final rule to cover only those
vehicles owned, rented, or leased by the employer. Therefore,
vehicle inspection and maintenance requirements do not apply to
employee-owned vehicles. However, OSHA notes that the employer has
the duty to provide safe access to the worksite.
b. With regard to inspections of equipment (e.g., vehicles, PPE,
tools, and machines) covered by the final rule, OSHA never intended
that the employer must conduct the actual inspection of the
equipment. Employers may assign to others, including employees using
the items, performance of the required inspection and maintenance
procedures for equipment, but ultimately the employer remains
responsible for safe equipment at the workplace.
c. The inspection requirements for equipment in the final rule
apply only if the equipment is used during the workshift. If it is
not to be used, it does not need to be inspected.
11. Paragraph (h) Tree Harvesting
a. Paragraph (h)(1)(ii) - Unfamiliar or unusually hazardous
conditions. The final rule requires that employees contact their
immediate supervisor for approval when unfamiliar or unusually
hazardous conditions are encountered before cutting is
commenced.
(1) Certain situations are clearly covered by this paragraph,
including worsening weather conditions which begin to impair the
logger's vision; deepening snow or mud which begins to affect a
logger's mobility; felling very large or very tall trees; cutting
trees whose lean, structure, or location make it difficult to fell
in the desired or safest direction; and using a driver tree to fell
a danger tree.
(2) It is also important that employers train their employees
that when they encounter situations with which they have not dealt
with before, they need to work with the supervisor to handle the
situation. This concept should also be reinforced in regular safety
and health meetings.
b. Paragraph (h)(1)(iii) - Felling distances. The
standard requires that while manual felling is in progress, yarding
machines shall not be operated within two tree lengths of trees
being manually felled. OSHA has revised the final rule to clarify
that this requirement does not apply to tree pulling operations
where tree pulling and other team operations are used.
c. Paragraph (h)(1)(ix) - Domino felling. The standard
prohibits domino felling. Domino felling is defined in the final
rule as "[tlhe partial cutting of multiple trees which are
left standing and then pushed over with a pusher."
(1) OSHA has revised the final rule to clarify that the
definition of domino felling does not include the felling of a
single tree with a another tree. The domino felling that is
prohibited in the final rule is the felling of multiple trees
with another tree.
(2) The practice of felling a danger tree by felling another one
into it, while not prohibited in general, is not automatically
permitted to be used whenever a danger tree is felled. Paragraph
(h)(1)(vii) of the standard also requires that where a danger tree
is felled or removed, the feller must use a technique that
"minimize[s]" employee exposure to the hazard. In some cases,
felling a danger tree by felling another tree into it will not
minimize employee exposure to the hazards, but rather may increase a
risk the feller faces in removing the danger tree. In such
circumstances, safer method to remove a danger tree is to pull the
tree down with a skidder or mechanical feller.
(3) OSHA permits a danger tree to be felled in this manner only
where a careful examination of mechanical techniques is made first
and where it is also determined that the hazards of felling the
danger tree in this manner can be sufficiently minimized.
d. Paragraph (h)(2)(i) - Retreat paths. The final rule
requires that before a feller begins cutting a tree a retreat path
must be planned and cleared. OSHA has revised the final rule to
state that once the backcut has been completed the feller must
immediately move to a safe distance away from the tree on the
retreat path.
e. Paragraph (h)(2)(iv) - Spring poles. The standard
requires that when a spring pole or other tree under stress
(hereafter collectively referred to as spring poles) is cut, no
employee other than the feller shall be closer than two tree lengths
when the stress is relieved.
(1) Spring poles are danger trees and the requirements of
paragraphs (h)(1)(vi) and (vii) must be followed to minimize
exposure to hazards when felling danger trees. These requirements
include felling danger trees by using mechanical means or other
methods that minimize employee exposure to the hazards associated
with the danger tree. Any employee cutting spring poles must have
his body and chain saw in the clear when the stress in the spring
pole is released.
(2) Because of the inherent dangers of spring poles, OSHA is
also stressing that only trained workers are allowed to fell spring
poles (paragraph (i)). This training includes recognition of the
hazard associated with spring poles (i.e., extreme stress on the
entire tree), as well as the methods for dealing with spring poles.
This training should stress that the preferred method of dealing
with spring poles is to avoid them where possible (i.e., mark them
and not work within two tree lengths of them), rather than felling
or removing them. However, if avoidance is not possible, training
should emphasize that the safest way to remove spring poles is by
machine.
(3) Where employees are trained in safe felling techniques for
spring poles and where the employer provides the necessary
reinforcement of safe work practices through regular safety and
health meetings and spot checks, the potential for death and injury
in felling spring poles will be greatly reduced.
f. Paragraph (h)(2)(vii) - Backcuts
(1) Open Face felling. OSHA has revised the final rule to
clarify that the requirements that backcuts be placed above the
level of the horizontal face cut does not apply to open face felling
since there is no horizontal face cut where this method is being
used.
(2) In open face felling two facecuts are made diagonally into
the stem producing a notch that is very open (i.e., 70 to 90
degrees). The openness of this notch allows the tree either to fall
completely to the ground, or to fall a much greater distance than in
conventional cutting before the notch closes and the hinge
breaks.
(3) Where the tree is able to fall a greater distance before
pressure is placed on the hinge, the tree is more likely to fall in
the intended direction and is less likely to kick back off the stump
when the notch does close.
(4) Humboldt cutting The requirement that the backcut be
placed above the level of the horizontal facecut does apply when the
Humboldt cutting method is used. In the Humboldt cutting method, a
horizontal cut is made into the face of the tree and a notch is cut
into the stump below the horizontal cut at an angle. By contrast, in
conventional felling, the notch is cut at a diagonal above the
horizontal facecut.
(5) In logging operations where the Humboldt method is most
heavily used, fellers most often only cut a notch no greater than 45
degrees, making this method similar to that of conventional felling.
Fellers do this to keep the stumps as short as possible and thereby
reduce the loss of wood. At 45 degrees, however, the face notch
alone does not fully address both the hazards of misdirected falling
and kickback.
(6) Proper backcuts that provide sufficient hinge wood are
critical. Sufficient hinge wood helps to hold the tree to the stump
during most of its fall and thereby allows the hinge to steer the
falling tree in the right direction. If the hinge is inadequate or
if the pressure is placed on the hinge, it will break too soon and
the tree will be left without a steering mechanism. Without the
hinge wood, the tree may twist and bend, and fall in the wrong
direction.
(7) Placing the backcut above the horizontal face cut is also
necessary to provide a platform to block the tree from kicking back
once the hinge does break. Where there is potential that the face
notch will close before the tree hits the ground, which is the case
with most cutting using the conventional and Humboldt methods, this
platform is necessary to prevent kickback. Where the backcut is at
the same level as the horizontal cut, there is no platform to block
the backward movement of the tree should kickback occur.
(8) OSHA has not specified in the final rule how far above the
face cut the backcut must be placed. OSHA believes that a backcut
placed at least one inch above the face cut creates an adequate
platform to prevent kickback and to allow the hinge to direct the
falling of the tree. OSHA believes that a one-inch platform would
provide an adequate margin of safety for the feller while still
providing the contractor with a fairly square-end log.
NOTE: OSHA's decision to require that backcuts in Humboldt
cutting be above the horizontal face is based in part on the fact
that most loggers currently using this method are making the notch
the same size as in conventional felling--45 degrees. A 45-degree
notch is generally not open enough to control for both misdirected
falling and kickback hazards. However, where a notch of 70 degrees
or greater is cut, the notch in Humboldt cutting acts as it does
in open face felling. As discussed above, in open face felling,
because of the 70-to-90 degree notch, it is unlikely that the tree
will fall in the wrong direction or kickback, due to the openness
of the notch rather than the type of cutting method being
employed. Where the notch is at least 70 degrees, it is not as
critical that the backcut be above the horizontal face cut or the
notch of the face cut, regardless of whether the open face or
Humboldt method is being used.
g. Paragraph (h)(3)(i) - Bucking and limbing
(1) The final rule has been revised to require that whenever
rolling or sliding of the tree is reasonably foreseeable, bucking
and limbing must be done from the uphill side of the tree. The
revised final rule does not permit bucking and limbing to be done
from the downhill side. Where a tree cannot be limbed or bucked from
the uphill side, the tree must be moved to a stable position where
there is no potential for the tree to roll or slide.
(2) Because of the hazards associated with bucking and limbing
and the high injury rate in these operations, employees must be
trained to evaluate the following five potential hazards associated
with limbing and bucking:
(a) Overhead hazards;
(b) Spring poles;
(c) Forward butt movement, to assess back pressure on
limbs;
(d) Butt twist, to assess sideways pressure on limbs;
and
(e) Position of the butt of the tree in relation to the
ground, to assess tension in the tree stem.
(3) Paragraph (h)(5)(v) - Yarding. The final rule has
been revised to require that yarding lines not be moved unless the
yarding machine operator has clearly received and understood the
signal. When in doubt, the machine operator must repeat the signal
and wait for a confirming signal before moving the line. These
requirements apply to all yarding machines and not just
yarders.
(4) Paragraph (h)(5)(viii) Hazardous Obstructions in
yarding. This final rule has been revised to require that
yarding machines and their loads be operated in a manner that
prevents contact with obstructions which could create a hazard for
an employee. The types of obstructions which are known to be
hazardous include, but are not limited to, boulders, danger trees,
stumps, log piles, power lines, and cable rigging.
(5) Paragraph (h)(6)(ii) - Loading. The final rule
requires that only the machine operator and other essential
personnel be allowed in the work area during loading and unloading.
The work area covered by this provision is the immediate loading
work area as opposed to the entire logging work area (e.g.,
landing.)
(6) Loading/Unloading of Trees. The loading of trees at
the logging work site and loading/unloading of trees at
trans-shipment points such as satellite wood yards are covered by
the final rule.
a. With regard to unloading logs at pulp, paper and paperboard
mills (hereafter pulp mills) and sawmills, OSHA has other
standards which address some of the hazards associated with such
unloading (See, Pulp, Paper and Paperboard Mills, 29 CFR 1910.261,
and Sawmills, 29 CFR 1910.265). To the extent that certain hazards
associated with unloading trees are addressed by these other
standards, they apply instead of the final logging rule. For
example, both the pulp mills and sawmills standards include
provisions specifying how binders and stakes must be released from
the load of logs. As such, the similar provision contained in the
logging final rule does not apply.
b. To the extent that the final logging rule addresses hazards
not covered by other standards, the logging rule applies. For
example, neither the pulp mills nor the sawmills standard
addresses the hazards faced by log truck operators who remain in
their cabs during unloading. Thus, paragraph (h)(6)(iii) applies
to loading and unloading of trees at pulp mills and sawmills as
well as at logging sites and satellite log yards.
Joseph A. Dear Assistant Secretary
Distribution: National, Regional and Area Offices All Compliance
Officers State Designees NIOSH Regional Program Directors 7(c)(1)
Consultation Project Managers OSHA Training Institute
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